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Customize Your Hat!
1 Select your vintage patch
2 Pick your new hat
3 We sew and ship!
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🔥 Fueled by Heritage, Crafted for You

Based in the heartland of speed—Mooresville, NC, often dubbed "Race City USA"—we're a small but mighty team living in the epicenter of NASCAR greatness. Our roots run deep in the racing heritage that defines our community, and we bring that high-octane passion to the craft of hat-making.

What our customers are saying

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John Capello
★★★★★
2 months ago
Love these hats. It's my go to place to get custom hats with vintage patches sewn on. This is my fourth hat and certainly not my last. I have purchased both premade and custom hats picking out by me. All great quality!
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Joseph Klotz
★★★★★
4 months ago
Two great hats! The quality of the materials is good, and the work sewing the labels on was well done. I will buy from Gearhead Hats again.
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Joe Kotvas
★★★★★
2 months ago
Great quality. Fast shipping. This is the second hat I've ordered from Gearhead Hats.
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Owen Petersen
★★★★★
5 months ago
This is the second hat I’ve bought from GH and the quality and customer service is amazing.
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Dylan Wade
★★★★★
5 months ago
Absolutely love the hat and the rope attachment, can’t wait to get more hats. Would like to have some more patches to choose from however. Couldn’t find the one patch I was looking for.
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Austin Childers
★★★★★
9 months ago
Just received my hats and they look awesome!! Great gifts as a one-of-a-kind hat. Quick turn around and high quality.
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Ben Gochee
★★★★★
a year ago
Gearhead hats are the best! Their selection of patches are vast, their hats are great quality, and I love how they give you the choice to put a chord on your hat. It really gives the hat that throwback look! The shipping was unbelievably fast! I’ve made a custom hat through another brand in the past, and the sewing/shipping took them over a month! I was definitely surprised when my hat from Gearhead hats came in within the week! The only downside was the price-but, for the original patches and the custom work to have a 1 out of 1 hat, it’s worth it. The last thing I’ll say is that I wore my hat out to the bar two nights ago and was receiving compliments left and right. If you don’t believe, follow them on Instagram and see their work for yourself!
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David Marler
★★★★★
2 years ago
I have worked with the team at Gearhead Hats for a couple of years now. You will not find a better fitting hat than a Gearhead Hat. Their library of vintage patches is extremely impressive. The stitching and quality is professional grade. The finished product is truly a work of art and you can feel comfortable knowing your hat is an original - a 1 of 1. Keep up the great work. I’ll be using Gearhead for many years to come.
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Big Bad John
★★★★★
a year ago
First time making my own hat and it looks awesome. Great quality, they have all kinds of patches and hat styles you can put together. If you like hats, I highly recommend checking this place out. I’ll definitely buy here again. Thank you!
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Brandon Wyatt
★★★★★
2 years ago
The owners of Gearhead Hats are astonishly responsive and motivated to satisfy my vintage cap request. The customized cap will delight my hubby. I highly recommend this store! Thanks so much! Happy Customer in Roseville, CA
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Matt Phelps
★★★★★
a year ago
I have placed two orders with Gearhead Hats and could not be more satisfied with the products and services they have provided. They know you are taking the time and paying for something unique for you and they go the extra mile to ensure that you are satisfied.

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